CNC Pole Shut-Welding Machine Specially For 5G pole
CNC straight seam welding pipe machine, model: HM1600/12000
V-type small car
Designed specifically for power poles, high pole light poles, 5G poles
Diameter range: 300~1600mm, length: 12000
Standard single arc single wire submerged arc welding machine, thickness: 6~12mm
Optional double-arc double-wire submerged arc welding machine, thickness: More than 14mm
Scope of use: suitable for large length of large steel pole longitudinal closing automatic welding, power pole, high pole light pole, 5G pole
Numerical control necking straight welded pipe machine
This machine is usually suitable for welding polygonal and circular conical size steel rods, which can be a steel rod (one weld) or 2~4 steel rods (2~4 welds). The welder is an automatic welding line, the car is equipped with adjustable speed motor, can pull the pole movement. The hydraulic cylinder drives the pinch roller to tighten the middle rod and weld at the same time.
Exclusive Features:
- CNC automatic adjustment, CNC system, with the rod diameter changes, automatic adjustment of pressure, automatic adjustment of presser foot position, automatic matching feeding speed and position, to keep the weld is always in the state of closure, to ensure smooth welding.
- Ensure that the welding seam of the rod is free of torsion after welding on the basis of the qualification of the previous process, and no personnel need to pry the torsion rod behind the machine to align the welding seam.
- The push rod is controlled by frequency conversion, with electric brake stop function to ensure the stability of head and tail welding. From head welding to tail welding, there is almost no unwelded length left at head and tail, and manual repair welding is not required at the tail length of 100~200 mm.
- The number of presser foot is 3 sets, which has the advantages of reducing the pressure of the presser foot on the surface of the steel rod, beautiful surface, reducing the influence of indentation, and being suitable for producing octagonal rods, multi-edge rods and conical rods. It can be of equal diameter or conical.
- The V-shaped long trolley is more suitable for large steel poles, can bear greater weight, stable and reliable
- The trolley can be quickly and electrically returned to the set position without manual pushing, thus reducing the labor intensity of operators
- Submerged-arc welding function, standard single arc single wire, optional double arc double wire.
- Front loading and unloading
- When one seam of the multi-piece rod is welded, the roller device jacks the rod to rotate in place to complete the welding of the other seam until all the seams are welded.
- the rear guide plate with a rod is self-adaptive adjust, that position of the welding seam is rarely adjust in actual operation, and the labor intensity of operators is reduced
- Lined with copper block with water cooling system to improve penetration rate
- Through the camera installed on the machine head, the welding seam is reflected on the screen on the console, so that the tracking of the welding seam is simple and easy, and the labor intensity of the operator is reduced
13. Self-developed hydraulic and CNC synchronization system, reducing the requirements of the rod, making the rod after welding, round, small deformation.
14. Operator: 1 person.
The machine consists of the following parts:
- V-shaped long trolley
- main gantry
- trolley drive system
- Hydraulic clamping section (including pinch roller, for middle bar)
- Submerged arc welding system with wire feeding system
- flux recovery system
- Lined copper block with water cooling system
- Roller for pipe rotation, 2 sets
- hydraulic system
- control system
Technical parameters |
||
1 |
Diameter range of weldable rods |
300-1600mm |
2 |
Length of solderable pole |
12000 mm |
3 |
Weldable rod thickness |
5~20mm, Q235, Q345 (Different welding systems for different thicknesses) |
4 |
Number of presser feet |
3 units |
5 |
Oil pump motor power |
3+3 KW |
6 |
Mobile motor power |
7KW. Motor, speed adjustable |
7 |
vertical jacking stroke |
1350mm |
8 |
operating height |
According to the size of the pole, the operator operates on the working platform, and the working platform can be lifted according to the size of the pole. |
9 |
welding machine |
Standard configuration: |
10 |
wire diameter |
2.5~5mm |
11 |
welding speed |
0.8~2.5m/min Stepless adjustable Note: different thickness, different speed) |
12 |
welding direction |
Weld from big end to small end |
13 |
penetration rate |
More than 80 per cent |
14 |
electrical component |
Schneider France brand |
15 |
CNC system PLC |
Siemens |
16 |
Hydraulic pump main motor brand |
Wannan electric machinery |
17 |
trolley motor |
Wannan electric machinery |
18 |
Welding machine brand |
HUAYUAN Huayuan, or Tangshan Kaiyuan |
19 |
Weights |
26 tons |
20 |
overall size |
35000x5500x5100 mm (LXWXH LW H) |