CNC Pole Shut-Welding Machine Specially For 5G pole
CNC straight seam welding pipe machine, model: HM800/12000
roller type
Designed for 5G pole, power pole, high pole light pole
Diameter range: 200~800m
, Thickness: 5~12mm, Length: 12000
Standard single arc single wire submerged arc welding machine
Scope of use: suitable for longitudinal automatic welding of large length middle pole, 5G pole, power pole, high pole light pole
NC necking straight seam welding
This machine is usually suitable for welding polygonal and circular tapered size, more suitable for a piece of steel rod (a weld). The welder is an automatic welding line, the car is equipped with adjustable speed motor, can pull the pole movement. The hydraulic cylinder drives the pinch roller to tighten the middle rod and weld at the same time.
Exclusive Features:
- CNC automatic adjustment, CNC system, with the rod diameter changes, automatic adjustment of pressure, automatic adjustment of presser foot position, automatic matching feeding speed and position, to keep the weld is always in the state of closure, to ensure smooth welding.
- Ensure that the welding seam of the rod is free of torsion after welding on the basis of the qualification of the previous process, and no personnel need to pry the torsion rod behind the machine to align the welding seam.
- The push rod is controlled by frequency conversion, with electric brake stop function to ensure the stability of head and tail welding. From head welding to tail welding, there is almost no unwelded length left at head and tail, and manual repair welding is not required at the tail length of 100~200 mm.
- The number of presser feet is 3 sets, which has the advantages of reducing the pressure of the presser feet on the surface of the street lamp pole, beautiful surface, reducing the influence of indentation, and being suitable for producing octagonal poles, multi-edge poles and conical poles. It can be of equal diameter or conical.
- The trolley can be quickly and electrically returned to the set position without manual pushing, thus reducing the labor intensity of operators
- Rear push trolley with pneumatic clamping device, simple and fast compared to manual clamping
- submerged arc welding function
- The discharging side is roller type, which is convenient for loading and unloading and is beneficial to realize the automation of upstream and downstream of materials. The loading and unloading can be arranged on one side of the machine, so that the operator can be prevented from moving forward and backward for a long distance, and the operator only needs to work at the position of the host machine, thereby greatly reducing the labor intensity of the operator.
- the rear guide plate with a rod is self-adaptive adjust, that position of the welding seam is rarely adjust in actual operation, and the labor intensity of operators is reduced
- Through the camera installed on the machine head, the welding seam is reflected on the screen on the console, so that the tracking of the welding seam is simple and easy, and the labor intensity of the operator is reduced
11. Self-developed oil pressure and control synchronization system, reducing the requirements of the rod, making the welded rod, round, small deformation.
12. Operator: 1 person.
The machine consists of the following parts:
- Long table for trolley movement
- main gantry
- trolley drive
- Rear discharge roller
- Hydraulic clamping section (including pinch roller, for middle bar)
- Submerged arc welding system with wire feeding system
- flux recovery system
- hydraulic system
- control system
Technical parameters |
||
1 |
Diameter range of weldable rods |
200-800mm |
2 |
Length of solderable pole |
12000 mm |
3 |
Weldable rod thickness |
5~12mm, Q235, Q345 |
4 |
Number of presser feet |
3 units |
5 |
Oil pump motor power |
3+3 KW |
6 |
Mobile motor power |
5.5KW. Motor, speed adjustable |
7 |
vertical jacking stroke |
650mm |
8 |
operating height |
Distance from the lower corner of the pole to the ground: 700~750mm |
9 |
welding machine |
submerged arc welding |
10 |
wire diameter |
2.5~5mm |
11 |
welding speed |
0.8~2.5m/min Stepless adjustable Note: different thickness, different speed) |
12 |
welding direction |
Weld from big end to small end |
13 |
penetration rate |
80 % |
14 |
electrical component |
Schneider France brand |
15 |
CNC system PLC |
Siemens |
16 |
Hydraulic pump main motor brand |
Wannan electric machinery |
17 |
trolley motor |
Wannan electric machinery |
18 |
Welding machine brand |
HUAYUAN |
19 |
Weights |
15 tons |
20 |
overall size |
26000x4000x4500 mm (LXWXH LW H) |